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Vigor Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type)

Vigor Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type)

Vigor Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type)are key tools for plugging oil and gas wells, especially in staged fracturing of shale gas horizontal wells.
Its core design combines high-performance composite materials with innovative structures, and has the characteristics of lightweight, extreme environment resistance and easy drilling and milling.

Description

China Vigor Drilling Oil Tools And Equipment Co., Ltd. is one of the most professional manufacturers and suppliers of vigor ultron™ composite bridge plug (high temperature and high pressure type) in China, featured by competitive price and fast delivery. Welcome to buy high quality vigor ultron™ composite bridge plug (high temperature and high pressure type) in stock here from our factory.

 

 

Vigor team developed a full composite material high-performance bridge plug. The Ultron™ Composite Bridge Plug's resistance to high pressure and high temperature underground environment, easy drilling, and complete return of drilling cuttings to the wellhead.

 

The Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type) uses high-strength and low-density composite resin materials, designs a unique bridge plug sealing mechanism and anti-burst device, and conducts systematic indoor material performance experiments and bridge plug overall performance tests. It can withstand a pressure difference of 105MPa and a temperature of 120℃.

HPHT Composite Bridge Plug 4

Through multiple field applications, the practical performance of the bridge plug has been verified and can meet the requirements of field construction. At the same time, field applications show that the bridge plug has good drilling performance, which can greatly improve field construction efficiency and save construction costs.

 

Features

HPHT Composite Bridge Plug 6

Lightweight Design, Efficient Operation

 

 

Weight advantage: The density of composite materials is much lower than that of metals (such as steel), and the friction resistance is small when lowered into the wellbore, which is especially suitable for complex well conditions such as horizontal wells and large-reach wells.

 

Convenient operation: The lightweight structure reduces the risk of tool jamming, increases the lowering speed, and reduces the operation time.

 

High Strength, Corrosion Resistance

 

Mechanical properties: The reinforced composite material has high compressive strength (up to 105 MPa or more) and can withstand high-pressure fracturing environments.

 

Chemical corrosion resistance: It has strong tolerance to acidic (H₂S, CO₂) and highly mineralized formation fluids, avoiding sealing failure of metal bridge plugs due to corrosion.

HPHT Composite Bridge Plug 5
HPHT Composite Bridge Plug 3

Full Bore Completion, Low Reservoir Damage

 

Easy to drill out: Compared with metal bridge plugs, composite materials have lower hardness and higher brittleness, are more efficient when drilled out (saving 30%~50% of the time of drilling plugs), and have less debris.

 

Protecting the reservoir: The drilling process causes less damage to the wellbore, reduces secondary damage to the reservoir, and ensures later production capacity.

Techinical Parameter

Vigor Ultron™ Composite Bridge Plug (High Temperature And High Pressure Type)

Size

Overall Length

Max. O.D.

Min. I.D.

Temp Rating

Pressure Differential

Setting Force

Applicable Casing I.D.

In.

mm

mm

mm

℃/℉

Psi/MPa

T

mm

4-1/2

525±2

Φ89

25

120/250

15,000/105

12

Φ97.18-Φ101.6

5-1/2

600±2

Φ110

33

120/250

15,000/105

17

Φ118.62-Φ124.26

 

Advantages and Benefits

  • Composite plugs hold full differential pressure from above and below, ensuring operational reliability.
  • A beveled bottom prevents the body from spinning, decreasing drillout time.
  • Composite plugs enable multiple plugs to be run to isolate a series of zones, improving operational efficiency.
  • Composite plugs can be drilled out quickly with conventional tricone or junk-mill bits, saving rig time and associated costs and mills.
  • Lightweight cuttings lift easily, minimizing plugging of surface equipment.
  • Bridge plugs enable underbalanced drillout of multiple plugs, protecting sensitive formations.
  • High Economic Efficiency. Lightweight reduces transportation costs, easy drilling shortens operation cycles, and corrosion resistance extends tool life. Reduce overall costs.

HPHT Composite Bridge Plug 1

Applications

HPHT Composite Bridge Plug 2

High-temperature and high-pressure well fracturing:

Replace metal bridge plugs in acidic gas fields or deep wells to avoid corrosion leakage.

 

Repeated transformation of old wells:

Rapidly drill out and restore the wellbore for secondary fracturing or hole repair.

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