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Dissolvable Frac Ball
Vigor Dissolvable Frac Ball serves an important role of isolation in a fracturing task, such as High Pressure & High Temperature Fracturing Task, Vertical & Horizontal wellbores.
Description
China Vigor Drilling Oil Tools And Equipment Co., Ltd. is one of the most professional manufacturers and suppliers of dissolvable frac ball in China, featured by competitive price and fast delivery. Welcome to buy high quality dissolvable frac ball in stock here from our factory.
Dissolvable frac balls are advanced tools used in hydraulic fracturing (fracking) operations. These balls provide temporary zonal isolation, enabling sequential treatment of different sections of the wellbore. Made from specialized materials that dissolve over time, these balls offer significant operational efficiencies and cost savings.
Why choose Vigor Dissolvable frac ball?
①Sizes
Sizes from 0.75 inches to 4.50 inches (19.05 mm to 114.30 mm) are available, please refer to the below spec. and test data, and contact us for more details.
②Customized solution is also available.
Each frac ball can be engineered to meet specific operational needs, considering factors like wellbore conditions, fluid properties, and temperature profiles.
③Rigorous Testing:
Vigor's products undergo extensive testing to guarantee reliability and performance in challenging conditions.
Test Sample: Dissolvable Frac Ball with diameter of 60mm;
Test Condition: Hydrolysis rate: 60g/h;
Test Solution: 0.05% KCL;
Test Solution Temp.: 90℃;
Dissolution Time: 12 hours.
Test Sample: Dissolvable Frac Ball with diameter of 60mm
Ball Cup diameter 56mm;
Test Solution Temp.: 160℃;
Test Pressure: 103Mpa, with stabilized pressure for 20 minutes.
Dissolvable Frac Ball with a diameter of 60mm, for frac plug with ID 55mm, applied for 38*45 wellbore of Daqing oilfield of CNPC, fracturing task accomplished.
|
Material |
Dissolvable Aluminum Alloy |
|
Specific Gravity |
2.8 |
|
Tensile Strength |
580Mpa |
|
Yield Strength |
503Mpa |
|
Coefficient of Thermal Expansion |
23.5μm/m.k |
|
Melting Point |
480℃ |
|
Initial Temp. of Hydrolysis |
55℃ |
|
Hydrolysis Rate |
60g/h~3.5g/h (customization available) |
|
Pressure Index |
85Mpa |
|
Temperature Index |
>160 ℃ |
Features
① Temporary Sealing:
Isolate Zones: Effectively seal off specific sections of the wellbore to enable targeted fracking of individual zones.
Enhanced Control: Allow precise control over fluid flow and pressure distribution during fracking operations.
② Dissolvable Material:
Innovative Composition: Typically made from proprietary alloys or polymer blends that dissolve when exposed to wellbore conditions such as temperature, pressure, and fluid chemistry.
Customizable Dissolution Rates: The dissolution rate can be tailored to specific operational requirements, ensuring optimal performance.
③ Operational Efficiency:
Eliminate Retrieval: Dissolvable frac balls dissolve completely, eliminating the need for costly and time-consuming retrieval operations.
Streamlined Operations: Simplify the fracking process by reducing the number of interventions required.
Benefits
①Cost Savings:
By eliminating the need for mechanical retrieval, significant cost savings are achieved through reduced intervention costs.
A reduction in equipment costs will result in reduced wear and tear on retrieval equipment and fewer replacement parts needed.
②Increased Efficiency:
Faster Fracking: Accelerates the overall fracking process by reducing downtime between stages.
Improved Well Productivity: Enables more efficient fracking, leading to better resource extraction and increased well productivity.
③Environmental Impact:
Reduced Footprint: Minimizes the environmental impact by reducing the amount of equipment and operations required at the well site.
④Less Waste: As the balls dissolve completely, there is less waste generated compared to traditional fracking methods.
Applications
①Hydraulic Fracturing:
Multi-Stage Fracking: Ideal for use in multi-stage fracking operations to optimize the treatment of multiple well zones.
Enhanced Resource Recovery: Facilitates the efficient extraction of hydrocarbons from complex reservoir formations.
②Wellbore Isolation:
Temporary Sealing: Provides temporary sealing to control fluid flow during various well operations such as fracturing, stimulation, and testing.
Pressure Management: Helps manage wellbore pressure more effectively, ensuring safer and more controlled operations.
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