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Unlimited-Circulation Bypass Valve (UCBV) video

Unlimited-Circulation Bypass Valve (UCBV)

Vigor’s Unlimited-Circulation Bypass Valve (UCBV) is a new generation tool with a multiple-opening circulation that can be activated unlimited “on” and “off” by a single ball drop that changes the drilling fluid flow path from the ID of the string (non-bypass) to the annulus (bypass).
Unlimited-Circulation Bypass Valve (UCBV) use to:
1.Protect bottom hole drilling assemblies when plugging and injecting acid and cement slurry
2.Cuttings cleaning, especially suitable for extended reach and horizontal Wells
3.Increase reaming speed while enlarging the hole
4.Enhance hole cleaning and chip cleaning during coring

Description

Vigor's Unlimited-Circulation Bypass Valve (UCBV) is a new generation tool with a multiple-opening circulation that can be activated unlimited "on" and "off" by a single ball drop that changes the drilling fluid flow path from the ID of the string (non-bypass) to the annulus (bypass).
Unlimited-Circulation Bypass Valve UCBV
Unlimited-Circulation Bypass Valve
Working Principle

 

The Unlimited-Circulation Bypass Valve (UCBV) is a specialized bypass tool developed to offer generous circulating through-bores and ports. The tool utilizes an indexing mechanism to provide distinct open or closed positions with each use. The indexing feature ensures consistent functionality and eliminates any potential for the accidental pumping of a drop ball through the tool during the cycle open function. The Multi-Activation Circulating Sub is designed for reliable and efficient operation in challenging drilling conditions.

 

Features

 

● Use in highly deviated and horizontal wells.

①Enhanced Fluid Dynamics: In deviated and horizontal sections, maintaining proper fluid flow is crucial. The UCBV's ability to switch between bypass and non-bypass modes allows for optimized fluid dynamics, ensuring effective hole cleaning and cuttings transport.

②Reduced Friction: By allowing strategic fluid circulation, the UCBV can help reduce friction between the drill string and the wellbore wall, which is a common issue in deviated wells.

● Prevent drilling mud loss and Increase circulation rate.

①Lost Circulation Mitigation: By allowing rapid switching to bypass mode, the UCBV can quickly divert flow to the annulus, helping to seal off loss zones and prevent extensive mud loss.

Unlimited-Circulation Bypass Valve UCBV 3

②Enhanced Circulation Flexibility: The tool's design allows for increased circulation rates when needed, which can be particularly useful for hole cleaning, breaking circulation, or managing wellbore pressure.

● Reduce the drilling time.

The UCBV minimizes non-productive time (NPT) by allowing for prompt changes in circulation patterns without causing disruption.

● MWD, LWD, and Turbine better protection.

①Shock and Vibration Mitigation: By allowing controlled fluid bypass, the UCBV can help reduce hydraulic shock and vibration, protecting sensitive MWD (Measurement While Drilling) and LWD (Logging While Drilling) tools.

②Debris Management: The bypass feature can help prevent debris from damaging downhole motors or turbines by diverting flow around these components when necessary.

● Two circulating ports greatly reduce the risk of plugging.

①Dual Port System: The presence of two circulating ports significantly reduces the risk of complete tool failure due to plugging.

②Continuous Operation: Even if one port becomes partially obstructed, the dual-port design allows for continued operation, reducing the need for premature trips out of hole.

 

Specification

①The Unlimited-Circulation Bypass Valve (UCBV) is a highly effective tool designed for use in High Angle and Horizontal wells. It functions through ball passage, rendering the catcher seat unnecessary for tool activation.

②The UCBV is one of a kind in its ability to permit Full TFA Reverse Circulation.

③Its unique design ensures that the flow ports remain open before the activating ball reaches the catcher seat, which prevents accidental shearing and consequent catcher basket damage.

④The UCBV can be positioned in the locked open position, allowing it to run into the good bore.

 

application

 

①Protect bottom hole drilling assemblies when plugging and injecting acid and cement slurry.

②Cuttings cleaning, especially suitable for extended reach and horizontal Wells.

③Increase reaming speed while enlarging the hole.

④Enhance hole cleaning and chip cleaning during coring.

 

Unlimited-Circulation Bypass Valve UCBV 2

Technical Parameters

 

Tool O.D.

4.75"

(121mm)

6.50"

(165mm)

7.00"

(178mm)

8.00"

(203mm)

Connections

NC38

NC50

NC50

6-5/8REG

Tool I.D.

1.25"

(31.8mm)

1.875"

(47.6mm)

1.875"

(47.6mm)

2.375"

(60.3mm)

Bypass Port I.D.

2×0.75"

2×19mm

2×0.97"

2×24.6mm

2×0.97"

2×24.6mm

2×1.38"

2×35mm

Non-Bypass Port I.D.

2×0.70"

2×17.8mm

2×0.96"

2×24.4mm

2×0.96"

2×24.4mm

2×1.13"

2×28.7mm

Standard Activiting Ball O.D.

1.63"

41.3mm

2.25"

57.2mm

2.25"

57.2mm

2. 5"

63.5mm

Tensile Yeild

500, 000lbs

(2222.5kN)

1,250, 000lbs

(5556.3kN)

1,250, 000lbs

(5556.3kN)

1,800, 000lbs

(8001kN)

Torsional Yeild

30, 000ft-lbs

(40.7kN.m)

50, 000ft-lbs

(67.8kN.m)

50, 000ft-lbs

(67.8kN.m)

110, 000ft-lbs

(149kN.m)

Max. Recommended Operating Torque

18, 000ft-lbs

(24.4kN.m)

30, 000ft-lbs

(40.7kN.m)

30, 000ft-lbs

(40.7kN.m)

60, 000ft-lbs

(81.3kN.m)

Max. Allowable Flow Rate

700gpm

(2650L/M)

900gpm

(3401L/M)

900gpm

(3401L/M)

1,400gpm

(5299L/M)

Activation Flow Rate(Water)

230gpm

(871L/M)

430gpm

(1628L/M)

430gpm

(1628L/M)

580gpm

(2195L/M)

Shoulder to Shoulder Length

82.5"(2096mm)

81.125"(2060mm)

81.125"(2060mm)

96"(2438mm)

 

Choose Vigor As Your Unlimited-Circulation Bypass Valve (UCBV) Supplier

 

①All our tools come equipped with two large circulating ports as standard, minimizing the risk of plugging.

②We offer a minimum of six standard open and close functions with all our tools. However, we can also offer a double amount upon request.

③Delivered Service

Our Packages are tight and convenient for storage, we make sure UCBV safely reach client fields even after thousands of kilometers long trip transportation by sea and by truck, we also have our inventory which can meet the requirements of large and urgent orders from client.

 

FAQ

Q: How do I maintain and recycle tools?

A: After each use of the tool in the well, if the ball is not activated or the use time is shortly after the ball is activated, the tool can be cleaned and prepared for the next use after recollecting the activated ball. Otherwise, check with Vigor for maintenance.

Q: Accessry ball can be used multiple times?

A: The accessory ball is configured according to the mud weight of the actual well condition. If the hole needs to be replaced after the tool is pulled out, it is necessary to provide the mud ratio again and reconfigure the fitting ball.

Delivered Photos

 

Our Packages are tight and convenient for storage, we make sure Unlimited-Circulation Bypass Valve (UCBV) safely reach client fields even after thousands of kilometers long trip transportation by sea and by truck, we also have our inventory which can meet the requirements of large and urgent orders from client.

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