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Well Control Equipment

Well Control Equipment

Well Control Equipment systems are designed with components that provide wellbore pressure control in support of well operations.
Vigor's Well Control Equipment systems have been widely used all over the world and have been affirmed and recognized by many customers.
You can click on the relevant product link to jump to the product details page for detailed information.

Description

China Vigor Drilling Oil Tools And Equipment Co., Ltd. is one of the most professional manufacturers and suppliers of well control equipment in China, featured by competitive price and fast delivery. Welcome to buy high quality well control equipment in stock here from our factory.

 

Well control equipment refers to the devices used during drilling operations to monitor, control, and handle kick and blowout incidents to maintain well pressure control. It is the collective term for the drilling wellhead equipment, blowout preventer control equipment, processing equipment, and other associated components required for implementing oil and gas well pressure management.

 

Composition

 

1) Wellhead equipment and control systems

2) Well control manifolds

3) Downhole blowout prevention tools

4) Well control instrumentation like mud logging units, pit level monitoring etc.

5) Mud treatment and injection facilities: mud cleaning systems, degassers, weight addition and automatic mud mixing units

6) Specialized equipment and tools: rotating control devices, stripper rubbers, snubbing units, fishing tools and firefighting equipment

Well Control Equipment

BOPs (Annular BOP, Single Ram BOP, Double Ram BOP)

 

The most critical piece of equipment is the blowout preventer (BOP). Common BOPs are primarily of two types: Annular BOPs and Ram BOPs.

Annular BOP

Annular Blowout Preventers

The annular BOP is so named because of its doughnut-shaped sealing element. It is also called a spherical preventer or full-bore preventer. Based on the packing element shape, they can be classified as:

1) Conical annular BOP

2) Spherical annular BOP

3) Cylindrical annular BOP

 

Functions of Annular BOPs

1) When drill pipe is present, it can seal the annular space between the pipe and wellbore

2) Allows full-bore closure on open holes

3) During operations like drilling, milling, casing runs, wireline, and fishing, it can seal around tools/wirelines inserted through the bore

4) With a choke/accumulator assist, it enables stripping operations on premium threads

5) In severe kick/blowout scenarios, it works in conjunction with ram BOPs and chokes to safely shut in the well

Basic Components of a Blowout Preventer System

A blowout preventer system comprises all the equipment, specialized tools, and manifolds required for implementing oil and gas well pressure control. The basic components should include:

1) Casing spools/heads

7) Control systems

2) Drilling cross-overs

8) Choke manifolds

3) Annular blowout preventers

9) Kill manifolds

4) Ram blowout preventers

10) Inner bore shut-off lines, diversion lines, mud recovery lines

5) Rotating control devices

11) Mud injection lines

6) Diverters

12) Auxiliary and ancillary equipment

Well Control Equipment-2

When a kick occurs in the annular space, the ram or annular BOP needs to be closed to facilitate kill operations. If there is flow from the drill string that the downhole equipment cannot contain, shear rams may be used to sever the drill pipe and allow the well to be sealed with a blind ram.

BOP Pressure Test

BOP Systems Must Meet Required Working Pressure Rating

The rated working pressure of any BOP system is determined by the component with the lowest pressure rating in that assembly. This could be the casing, casing head, BOP, or any other pressure-containing component.

The casing burst strength and fracture pressure of the open hole section below the casing shoe are the deciding factors for the system's rated working pressure.

Well control manifold

Well control manifolds, mainly choke and kill manifolds, mainly include:

Choke manifold, kill manifold and hydraulic throttle control box, blowout prevention manifold, blowout manifold, water injection, fire extinguishing, reverse circulation pipeline, ignition device, etc.

Kill and Manifold choke

BOP Control Unit (Koomey Unit)

BOP Control Unit

A BOP Control Unit, commonly referred to as a Koomey Unit, is the hydraulic power unit that supplies operating pressure to function the ram and annular blowout preventers on a BOP stack. It provides the hydraulic muscle to open, close and maintain pressure integrity of the BOP components.

Auxiliary Equipment

 

For well control operations like mud weight addition, degassing, and injection, key auxiliary equipment includes mud weight materials, mud/gas separators, atmospheric/vacuum degassers, and automatic tank mixing systems.

 

Functions of Well Control Equipment

 

1. Enables monitoring and early kick detection during normal drilling, tripping, and other operations

2. Allows quickly controlling the wellhead and restricting the flow of fluids (mud, oil, gas, water) in kick/blowout situations

3. Facilitates pumping kill weight mud to regain overbalanced bottom hole pressure

4. Provides means to handle blowouts and mitigate consequences like fires

5. Allows stripping/snubbing operations and interventions under pressure control

6. it is the key enabler for implementing pressure management on oil/gas wells to ensure safe drilling practices

Its core functions are:

7. Monitoring & Early Warning: Detect precursor signs of kicks through monitoring and alarms

8. Blowout Prevention: Maintain wellbore mud weight slightly overbalanced to formation to avoid kick conditions

9. Kick Control: Rapidly shut in and control the wellhead in a kick situation, then circulate out the influx and kill the well

10. Contingency Response: Enable firefighting, well capping, and other intervention operations when the well becomes uncontrolled

 

Vigor is a professional manufacturer whose Well control equipment is widely used globally and recognized by many clients. You can click on the relevant product links to access detailed information pages.

 

Delivered Photos

 

Annular BOP

Annular BOP

Kill Manifold

Kill Manifold

Choke Manifold

Choke Manifold

Ram BOP

Ram BOP

BOP Control Unit

BOP Control Unit

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